PET Machine hpe hkap la ai
PET (polyethylene terephthalate) hpe galaw ai PET pelletizing jak (dai gaw, n-gun n rawng ai arung arai ni (dai gaw ntsin htung n-gun, n-gun n rawng ai silk, pat shingdang ai lam, etc.) hpe galaw shapraw nna, hpang jahtum e, san seng ai hte bung ai PET bai jai lang ai n-gun (rPET) de shanhte hpe galaw shapraw ai. Ndai particles ni gaw, polyester staple fiber, sheets, preforms, hte packaging belt zawn re ai arung arai ni hpe galaw shapraw na matu ahkyak ai raw materials ni rai nga ai.
Shi a madung yaw shada ai lam gaw, PET a matu circular economy hpe lu la na matu ahkyak ai arung arai langai rai nga ai, hpaga lam hta bai jai lang lu na matu, n kaja ai (sh) n hkrak ai PET arung arai ni hpe bai jai lang na, jasan jaseng na, n-gun n rawng ai PET arung arai ni hpe bai jai lang na matu re.
PET pellets ni



PET pelletize galaw ai jak a madung daw ni
Hkum tsup ai PET pelletizing mach
1. Pre treatment system gaw, bai jai lang ai arung arai ni hpe san seng hkra galaw na matu ahkyak ai, grau nna n kaja ai ntsin htung ni hpe jasan jaseng na matu.
·Label hpe shaw kau ai jak: label (madung hku PVC (sh) PE arung arai) hte bottle cap ring ni hpe bottle hkum hkrang kaw na shaw kau ai.
·Crusher: Flakes a nsam langai ngai de hka htung hkum hkra (sh) n kaja ai arung arai kaba ni hpe shinggrup da ai.
·Hot waling machine: alkaline hpe jasan jaseng ai ladat hpe lang ai hku nna, sau, glue, sau zawn re ai n-gun ja ai awu asin ni hpe hkrak sha shapraw kau ya ai.
·Friction hpe jasan jaseng ai jak: n-gun ja ai{0}}}}} ai n-gun rawng ai n-gun hpe jai lang nna, arung arai ni a lapran, arung arai ni a lapran hta mung, hka htung npu hta n-gun rawng ai n-gun rawng ai nsam ni hpe yeng seng kau nna, n-gun rawng ai n-gup magap ni hpe yeng seng kau na matu.
·Floating tank/floating garan ginhka ai tank: PET, PVC, bottle caps (PP/PE) a n bung ai n san seng ai n-gun ni hpe jai lang ai, hka lwi ai hku nna garan ginhka ai lam hpe lu la ai (PET sinks ni hpe lawu de lup kau nna, PVC hte PE ni lwi lung wa ai).
· Nbung laru jak: Hpang jahtum hka shin na matu san seng ai hka hpe lang u.
·Dehydration jak: Tsaw ai centrifuge hpe lang nna, san seng ai ntsin htung n-gun ni kaw na hka hpe shaw kau ya ai majaw, hpang na hka lim ai n-gun jai lang ai lam hpe shayawm ya lu ai.
·Drying system: Ga shadawn, nbung katsi ai hpe lang nna, hka htung hka hte hka htung hka nkau mi hpe atsawm sha yeng seng kau na matu lang ai.
2. Extrusion System gaw granulation line a "myit masin" rai nna, solid PET hpe hka ja nna plastici ai lit nga ai.
·Hopper hte feeder: htum mat sai PET sheet (sh) powder hpe extruder kata de ngang ngang kang kang hte maren sha jaw u.
·Extruder: Core arung arai ni, law malawng gaw twin{0}}screw extruder (madun ai meshing type) hpe galaw ai. Shi a akyu gaw:
·ni kaja ai kayau kaya ai lam hte tinang hkum hpe n-gun jaw lu ai atsam: arung arai ni hte nsam hpe atsawm sha hkap la lu ai atsam nga ai.
·Efficient devolatation function: Clult kata na hka n-gun hte n-gun kaji ai n-gun n-gun ni hpe hkrak hkrak shaw la lu ai, dai gaw PET a intrinsic viscosity (IV value) hpe hkam la lu na matu ahkyak ai lam rai nga ai.
·Melt filter: grai ahkyak ai daw langai mi. N-gun n rawng ai n-gun kaji ni hpe ( carbide particle, nhpu n-gun, magri n-gang, etc.) hpe hka lim ai shara hta filter galaw na matu jai lang ai. Gara hku garan ai: garan ai gaw: divided.
· Matut manoi belt filter: galaw shapraw ai lam gaw n hkring n sa, filter screen hpe shi hkrai shi galai shai ai, n-gun kaba ai, madung lata ai lam re.
·Plate type screen galai ai: shutdown ngut ai hpang lata hte (sh) hydraulic screen galai ra ai, kaji kajaw (sh) n law ai scenario ni a matu htuk manu ai.
3. Peltezing System gaw extruded molten strip hpe katsi shangun nna, pellets ni hpe gang je kau ya ai.
·Is head: PET melt strip law law hpe shapraw u.
·Coling water tank: Hka hta rawng ai molten strip hpe lawan ai hku katsi hkra galaw u.
· Dehydrator/fan: strip-shap da ai arai ni a ntsa kaw na hka hpe shaw kau ya ai.
·Granulator: Dry strip ni hpe langai sha re ai cylindrical particles ni de gang je kau u.
4. Post processing system
·Vibration screen: Particle langai sha re ai hpe lu la na matu, n-gup magap galu, n-gup magap ni hpe garan nna, n-gup magap ni kaw na qualified particle ni hpe garan nna galaw u.
·ni htum mat ai arung arai ni hpe katsi shangun ai hte shinggyin la ai: Grau katsi ai hpang, particle ni hpe ton bag (sh) bag ni hta bang da ai.
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PET pelletizing jak a madung hpaji masa ni
1. Drying hte pre crystallization: PET gaw hygroscopic arung arai langai hte crystalline polymer langai mi re. Raw material a hka n-gun grai law ai rai yang, hka lim ai aten hta hydrolysis hten za ai lam ni byin wa nna, molecular chain garan mat ai, intrinsic viscosity (IV manu) hta grai yawm mat ai, dai product gaw n-gun yawm mat ai. Dai majaw, n-gun ja ai hkyet mat ai hku nna, 50ppm npu (0.005%) npu de hka lim ai hpe shayawm ra ai.
2. Intrinsic viscosity (IV manu) hpe hkang ai: IV manu gaw PET a molecular weight hte quality hpe shadawn na matu madung masat kumla rai nga ai.
· Hka lim ai lam: Hka lum ai, grai katsi ai, aten galu nga ai gaw IV manu hpe shayawm kau ya lu ai.
...Thickening: IV manu hpe solid-state polymerization (SSP) ladat hku nna jat mai ai, raitim ndai gaw, n-gun rawng ai "thickening line" langai mi rai nna, madung granulation line ngu ai garan ginhka ai lam hta n lawm ai. Basic granulation line a yaw shada ai lam gaw, raw materials ni a IV manu hpe grau nna hkam la lu na matu re.
. Hpang jahtum na arung arai ni gaw, hkrak hkrak hka ja na matu, mesh filter law ai hpe lang ra ai.
PET pelletizing jak ni a amyu myu
Raw materials hte products ni a matu ra kadawn ai lam amyu myu hte maren, madung hku nna garan nna:
·Bottle hpe jasan jaseng ai hte granulation line: madung hku nna PET hka htung ni hpe bai jai lang na matu lang ai, galu dik htum ai hte grau sawng ai ladat ni hte, core gaw san seng ai hte garan ginhka ai hpaji hta nga ai.
·PET n kaja ai silk/waste block gralation line: raw materials ni gaw loi mi sha san seng ai, galaw ai lam gaw kadun ai, myit maju jung ai lam gaw hka lim ai, hka ja ai, homogenization galaw ai lam ni hpe madung tawn ai.
·PE/PE composite arung arai garan ginhka ai gralation line: Hpaji masa hta yak hkak ai lam grai law ai, PET/PE composite packaging arung arai ni hpe galaw na matu jai lang ai (ma hkum zawn re ai), polymer lahkawng hpe garan ginhka lu na matu laksan extruder design ra ai.
Application hka htung ni
PET particles ni hpe grai lang ai:
·Chemical fiber hpaga lam: Polyer a npawt nhpang n-gun ni hpe jahpring na matu, n-gun n rawng ai ni a hpun palawng, carpet, bu hpun palawng ni hpe galaw ai.
·Packaging hpaga lam: malu masha n re ai matut mahkai packaging sheets, vacuum galaw da ai tray ni, packaging tape ni, etc ni hpe galaw ai.
· Injection molding industry: hpaga lam amyu myu hpe galaw shapraw ai.
· Sheet hte board: Industrial board ni hpe galaw na matu jai lang ai.
Hpaji masa rawt jat wa ai hte, rPET particles ni gaw ya aten hta, "bottle to bottle" ngu shamying ai, bai gram lajang ai lu sha hka htung ni a matu, grai sung ai san seng ai hte san seng ai ladat ni hku nna, malu masha masa hpe hkan sa lu sai, dai gaw, ya aten hta, hpaga lam rawt jat galu kaba wa ai madang tsaw dik htum rai nna, grau tsaw ai madang rai nga ai.
Tsun ga nga yang, PET pelletizing jak gaw, jak rung, tsi hpaji, hte automation hpe hkang zing ai lam ni hpe hpawng de da ai, yak hkak ai ladat langai rai nga ai. Shi a hpaji masa gaw, bai jai lang ai PET arung arai ni a hkam kaja lam hte manu hpe hkrak dawdan ya ai, plastic hpe bai jai lang ai bungli hta madung arung arai ni rai nga ai.
PET gaw plastic pelletizing granulator jak hpe n kaja ai arung arai ni hta jai lang ai, dai gaw hka lim ai, n-gun n rawng ai, hka ja ai lam ni hpe galaw ra ai, madung hku nna PET scraps ni hpe bai jai lang ai lam hte recycing galaw nna re{1}}}pelletizezing galaw ai bungli a matu bungli galaw ai.
PET plastic granulator jak hte mungkan ting hta rawt jat galu kaba wa ai gram lajang ai hpaji hte, jai lang ai masa hte rau hpawng de da ai. Ndai PET plastic granulator jak gaw, bai jai lang ai plastic PET plastic n-gun dat/scraps ni hpe bai jai lang na matu laksan galaw da ai, Cola plastic gawm n-gun/scraps, san seng ai hka htung a flakes/scraps, PET sheet flakes/scraps, PET lu sha ai ntsin htung/scraps etc.
Hpa majaw nga yang, hpang jahtum na arung arai ni gaw PET plastic arung arai nnan ni hpe galaw shapraw na matu PET plastic pellets/granules ni rai nga ai.
PET plastic pelletizing jak a hkrang bung sumla ni
Ndai screw hpe n-gun ja ai steel 38 CrMoALA (sh) W6Mo5Cr4V2 hte galaw da ai. Special screw hpe hpawng de ai Euro- style rectangle barrel, refrix refrigeration channel hpe grau kaja hkra galaw nna kabai kau ai, dai gaw D ginra ni hta nbung katsi ai lam hpe kaji shangun ai. 1990 ning hta, Twin Screw Extruder hpe n-gun ja ai Torque Gearx hte hpaw nna. Torque gearbox grai law ai majaw, gearbox a laksan torque gaw 10.3 Nm/cm3 rai nna, anhte gaw PET hpe temp & low speed hte galaw lu ai, raitim, grai law ai hku galaw lu ai.
Hka lum ai wa-tighted style hpe gyin shalat da ai gaw, katsi ai hpe htawt sit ai lam hte n-gun kaba ai hpe madi shadaw ya ai.
Dai arung arai hpe, n-gun ja ai nitride steel, n-gun n-gun (sh) n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun hpe jai lang ai. Dai vacuum system hpe PET kaw na hka hte n-gun n rawng ai arai ni hpe shaw kau na matu lang ai. Dai hpe vacuum pump & mahkawng da ai tank ni hte shinggyin la lu ai. PLC hte HMI hpe interlock galaw na matu hkang ai hte, 0.3Kpa hta n-pu na vacuum madang hpe lu la na re. Hpang jahtum na vacuum hte grai ni ai. 5% hta npu na IV hkrat sum ai hte PET hpe lu la na re, 0.05dl/g daram rai nga ai.
Dai majaw, n-gun n rawng ai arung arai ni gaw, grai myit mada ai lam, cementiteing steel, cement hte grin galaw ai lam ni lawm ai.
New Under Water Strand gaw Machine system hpe Pelletize galaw ai: Hka lwi ai lam a majaw pelletizer kata de n-gun n rawng ai sha, hka htung hpe galai shai ai shaloi, hka lim ai shara de pyi, hka lim ai shara de shang wa ai, n-gun n rawng ai sha, n-gun n rawng ai.
Anhte gaw hpang jahtum na pellets ni a katsi ai hpe hkang lu ai. Anhte gaw dai hpe katsi hkra galaw mai ai, hpang jahtum na pellet hpe crystallize galaw mayu ai rai yang. Dai gaw pellets ni hpe katsi shangun na matu n-gun hpe hkye la na re.
|
Kasi |
Screw Diameter |
L/D ngu ai |
Lahkawng ngu na daw L/D |
Madung shamu shamawt ai n-gun atsam |
Galaw lu na atsam |
|
SHJ85 |
85mm |
28-33:1 |
10-12:1 |
55KW |
150-200kg/hr |
|
SHJ100 |
100mm |
28-33:1 |
10-12:1 |
75KW |
200-300kg/hr |
|
SHJ130 |
130mm |
28-33:1 |
10-12:1 |
90KW |
300-400kg/hr |
|
SHJ150 |
150mm |
28-33:1 |
10-12:1 |
110KW |
400-500kg/hr |
Hot Tags: pellet galaw ai jak, Miwa mung na dumsu ni hpe hkalem ai jak ni, dut shabra ai ni, jak rung
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