TPE Car Sheet Extrusion hte Vacuum forming Machine

TPE (thermoplastic elastomer) mawdaw npu na shingnip ni hte trunk mats ni gaw, lai wa sai shaning ni hta grai htuk manu ai arung arai ni rai nna, shanhte a grup yin hku hkau lam, manam pyaw ai lam, n-gun n rawng ai lam, n-gun n rawng ai, n-gun n rawng ai, n-gun n rawng ai, n-gun n rawng ai, bai jai lang mai ai, kaga akyu ni a majaw, htunghking hku nna PVC hte EVA arung arai ni hpe kalang ta galai kau ai. Shi a galaw shapraw ai line gaw, jak langai sha n re ai sha, lahkam law law hte galaw sa wa ai lam ni hpe kahkyin gumdin ai re.

TPE mawdaw ni hpe galaw shapraw ai lam hta madung hku nna galaw shapraw ai lam kaba lahkawng lawm ai:

1. Sheet extrusion: TPE arung arai ni hpe ka shapraw ai (sh) sheet ni hpe galaw ai.

2. N-gun dat nna htu ai: Laika man hpe katsi shangun nna, n-gun shayawm nna, mold kata na mawdaw model a 3D hkrang langai mi de dip nna, jut ni hte jut ni hpe gang je kau u.

Production line ting gaw extrusion line hte hot forming line hpe kayau kaya galaw ai lam re.

Daw 1: TPE Sheet Extrusion galaw shapraw ai lam Laika

Ndai line a yaw shada ai lam gaw, n-gun ja ai, n-gun ja ai, ntsa lam nsam ni hpe hkan sa ai TPE rolls ni hpe shapraw na matu re.

Madung daw ni:

1. Ra ai arung arai ni hpe galaw ai ladat:

·Hopper dryer (optional): TPE pellets ni gaw ABS zawn loi ai hku n-gun n rawng ai, raitim, hka lim ai shara ni hta (sh) grai tsaw ai ntsa lam ra ai lam ni nga ai, nbung katsi ai nbung katsi ai jak hpe lang nna, npu na n-gun hpe yeng seng kau na matu hpaji jaw ai.

·Vacuum feeder: Automatically hku nna TPE pellets ni hpe extruder hopper de sa ya ai.

2. Extrusion masa:

·Single screw extruder: TPE hpe plastic hte galaw lu ai madang masat masa galaw ai. Screw a galu kaba ai hte diameter ratio (L/D) hpe 28:1 (sh) dai hta jan ai hku nna langai sha re ai hku htum mat hkra galaw na matu hpaji jaw da ai.

·Screen changer: melt kata na n san seng ai lam ni hpe filter galaw na matu lang ai ahkyak ai jak langai mi hte dai product gaw n kaja ai hpe n mai lang hkra galaw ya ai.

·T{0}}shaped die baw: ra sharawng ai galu kaba ai a n-gup magap ni hta TPE hpe shinggrup na matu, hanger style hku nna hkrang shapraw da ai.

3. Shaping hte katsi ai ladat:

·Embossing cooling roller set: Ndai gaw TPE mawdaw pad galaw na matu ahkyak ai arung arai langai mi re.

·Function: Mold kaw na pru wa ai billet hpe kalang ta{0}}}diameter katsi ai roller kaba hte embossing steel roller lapran de woi sa wa ai.

·Surface tsi lajang ai lam: Embossed steel roller a ntsa hpe hkrang shapraw da ai hkrang ni ( anti slip particle hkrang, brushed pattern, logo zawn re ai) ni hte ka da nna, n-gun npu hta, pattern ni hpe TPE sheet a ntsa e asan sha ka da ai, dai aten hta cooling roller gaw lawan ladan katsi mat nna, hkrang shapraw ya ai.

·Doulble sided effect: Configure galaw ai hku nna, langai sha rai nga ai{0}} maga na hkrang bung sumla (sh) double{1}} maga na shingnip ni hpe galaw lu ai.

4. Hkauna galaw ai lam hte turning system:

...Taractor: ngang grin ai gang je ai n-gun jaw ai.

·Automatic winker: katsi ai TPE hpe coil kaba ni (master coils) de shinggrup da ai.

Daw 2: N-gun ja ai hte galaw shapraw ai line

Ndai line gaw, flat TPE rolls ni hpe mawdaw npu na shingnip masum hku nna galai shai na lit nga ai.

Madung daw ni:

1. Material rack hte preheating shara:

·TPE kanu hpe shat shadu ai rack ntsa de shinggrup da u.

·neet gaw TPE a n-gun ja ai shara de infrared oven langai mi hta langai sha re ai hku katsi ai (galaw majaw 150-180℃C grup yin) de n-gun n rawng ai sha, n-gun n rawng ai hte n-gun n rawng ai.

2. N-gun ja ai molding jak:

·Core jak ni: column mali (sh) column hydraulic press (sh){0}}speed servo stamping press law ai.

·Mold: Ntsa hte lawu na n-gup magap lahkawng yan hpe aluminum alloy (sh) steel molds ni hte galaw da nna, dai mold cavity hpe gaw, mawdaw hkrang langai a lagaw pad 3D data hte maren, hkrak tup hkrak tsun dan ai hku nna, CNC hpe jak hte galaw da ai.

·Process: The heated and softened sheet is automatically fed into the lower mold of the mold ->the upper mold is rapidly pressed down ->n-gun ja ai n-gun (galaw majaw ton law law kaw nna latsa daram du hkra) hte vacuum (vacuum hka htung ni) a npu e, sheet hpe gang je kau nna, mold cavity hpe ngang ngang jum da ai, katsi mat ai hpang, 3D masum{1}}dimensional hkrang hpe hpaw ya ai.

·Vacuum system: Dai gaw asan sha chye na hkra galaw na matu ahkyak dik rai nga ai, dai gaw n-gup hte n-gup magap lapran na nbung hpe shaw la lu ai majaw, n-gup magap a lam shagu hpe hkum tsup hkra bai gram lajang lu ai.

3. Cooling hte retrieval:

·Molding ngut ai hpang, dai product hpe n-gup magap kata (sh) shaw kau ngut ai hpang, katsi nna hkrang shapraw ra ai.

·Mying shapraw ngut ai hpang, semi- ngut ai arung arai ni hpe jak (sh) lata hte shaw kau ai.

4. Punching hte trimming jak (hka n-gun shayawm ai jak):

·Hydraulic punching machine: N-gun ja ai nhtu hpe lang nna, byin pru wa ai lagaw pad a grau law ai burrs hte material frame hpe hkrak hkrak gap kau ai majaw, hpang jahtum na product shape hpe lu la na matu.

·Hpun htu ai n-gang a hkrang gaw lagaw pad a hpang jahtum na contour hte tsep kawp n-gun rawng ai.

5. Edge arung arai ni hpe bai jai lang ai ladat (ahkyak ai):

·Hprai ai scraps (TPE material hpe 100% bai jai lang mai ai) hpe central hku nna particle ni de shinggrup nna, extruder kata hta arung arai nnan ni hte kayau kaya galaw mai ai (20% -30) gaw, raw material manu jahpu hpe grai shayawm ya nna, grup yin ra kadawn ai lam ni hpe hkap la lu ai.

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3. Mold: Mold gaw arung arai ni a hpang lahkawng ngu na kaba dik ai gumhpraw bang ai lam re. Aluminum alloy molds ni gaw manu n law ai hte asak kadun ai, sample (sh) batch kaji ni hpe galaw shapraw na matu htuk manu ai; Steel molds ni gaw manu kaba ai hte asak galu ai majaw, shanhte hpe kaba ai{2}} scale galaw shapraw na matu htuk manu ai.
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TPE car sheet extrusion hte vacuum hkrang shapraw ai jak gaw, "extrusion+deep galaw ai" ngu ai hpawng chyawm ai ladat langai mi rai nga ai.
·Shawng na daw (extrusion) gaw, galaw shapraw ai arung arai ni hpe lit la nna, shanhte hpe madung n-gun rawng ai nsam (anti slip) ni hpe jaw ya ai.
· Hpang jahtum daw (hot forming) gaw, 2D de 2D de galai shai wa na matu, n-gun hte n-gun hpe jai lang nna, dai arai hpe hpang jahtum na hkrang hpe jaw na lit nga ai.
Ndai galaw shapraw ai ladat gaw n-gun rawng ai hte hkrak ai, lagaw n bung ai hkrang ni hpe galai shai ai hku nna galaw shapraw lu ai. Ya aten hta TPE mawdaw galaw shapraw ai lam a matu madung ladat rai nga ai.

Anhte shapraw ai arung arai ni a akyu ni gaw
Anhte gaw mawdaw npu na shingnip ni hpe sawk sagawn nna rawt jat galu kaba wa hkra galaw ai. Mawdaw mat ni a matu, anhte hta style hte arung arai amyu myu hpe lata na matu , hot press molds, vacuum molds, 3D molds, 5D molds, aluminum mold, steel molds, etc.

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